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Essential Repairs Completed on Pipeline 5 in North County

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The San Diego County Water Authority and its contractors have completed essential repairs on a section of Pipeline 5 in North San Diego County between Fallbrook and Escondido. The repairs included installing 156 feet of carbon fiber liner inside the 96-inch pre-stressed concrete cylinder pipe to extend its service life. The pipeline was returned to normal service over the weekend – ahead of the original schedule.

Cutting-edge technology improves pipeline structure

The lining for Pipeline 5 is a material made from layers of carbon and glass fibers combined with polymers that are engineered to efficiently and effectively improve the structural integrity of large-diameter pipelines.

“The timely upgrade to this section of Pipeline 5 is part of the Water Authority’s proactive asset management program,” said Jim Fisher, director of operations and maintenance at the Water Authority. “A key element of providing a safe and reliable water supplies is continually assessing our 310 miles of large-diameter pipeline and making the upgrades necessary to continue serving the region.”

The essential repairs followed similar repairs on nearby Pipeline 4 last year. The Pipeline 5 project started in early April, about the time most Water Authority employees transitioned to working at home due to the COVID-19 pandemic.

“The crews adapted quickly to implement safeguards to protect their health while moving forward with the critical repairs,” said Peter Milligan, engineer at the Water Authority. “We made sure to limit the number of people on-site, wear masks, and maintain a safe physical distance inside where possible.”

Proactive asset management program maintains critical water infrastructure

The asset management program uses cutting-edge technologies, like carbon fiber lining, to monitor and maintain the condition of important regional water infrastructure. Making preventative repairs ensures that regional water service will continue uninterrupted.

Pipeline 5 was built in 1982 and is part of the Water Authority’s Second Aqueduct, which consists of Pipelines 3, 4 and 5. Along with Pipeline 3, Pipeline 5 delivers untreated water from Lake Skinner in southwest Riverside County to the Lower Otay Water Treatment Plant in southern San Diego County.

An analysis to determine a long-term solution to maintain the Second Aqueduct in North San Diego County is underway.

Second Shutdown of Pipeline 5 at Moosa Creek Set For May 4-11

/in , /by /Fallbrook Village Newsby Joe Naiman Quoted: San Diego County Water Authority

The actual repair work for a San Diego County Water Authority pipeline in Moosa Canyon is now complete, although a shutdown to remove the isolation bulkheads will be needed and the SDCWA pipeline will be shut down May 4-11.

“The carbon fiber repair has been completed, and we’re preparing for a shutdown of Pipeline 5, May 4, to remove the internal steel bulkheads,” Neena Kuzmich, CWA engineering manager, said. “After we remove the bulkheads Pipeline 5 will resume normal operations.”

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Pipeline 5 Upgrades in North San Diego County Halfway Complete

/in , , /by /Water News Networkby Kristiene Gong Quoted: San Diego County Water Authority

This week, crews are installing a carbon fiber lining inside Pipeline 5 in North San Diego County between Fallbrook and Escondido. The work is essential to maintain the 96-inch pipeline that delivers untreated water from Lake Skinner in southwest Riverside County to the Lower Otay Water Treatment Plant in southern San Diego County.

The work began at the end of March when Pipeline 5 was shut down for the installation of two internal steel bulkheads. The bulkheads allow the rest of the pipeline to stay in service while work is performed in an isolated section.

“Ensuring that water supplies continue to be reliable for all of the region’s 3.3 million residents and businesses is our priority,” said Jim Fisher, director of operations and maintenance at the Water Authority. “We are performing this essential repair to one of our largest pipelines to make sure that there are no interruptions in service to our member agencies.”

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Pipeline 5 at Moosa Creek Shut Down for Repair Work

/in , , /by /Fallbrook Village Newsby Joe Naiman Quoted: San Diego County Water Authority

The repair work for one of the San Diego County Water Authority pipelines in Moosa Canyon will be done this month, and two shutdowns of the SDCWA pipeline will sandwich the carbon fiber relining.

“We shut down Pipeline 5, and we are currently in the process of installing two internal steel bulkheads,” Neena Kuzmich, engineering manager with CWA, said. “We just started a shutdown Monday.”

That Monday was March 30.

“It’s a seven-day shutdown of Pipeline 5, and that’s to facilitate the carbon fiber repair,” Kuzmich said.

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Water Authority Begins Pipeline 5 Repairs in North San Diego County

/in , , /by /Water News Networkby Kristiene Gong Quoted: San Diego County Water Authority

Next week, San Diego County Water Authority staff and contractors will begin crucial repairs on Pipeline 5 in rural North County between Fallbrook and Escondido.

The work is part of the Water Authority’s proactive asset management program, which monitors and maintains the condition of regional water infrastructure that includes 310 miles of large-diameter pipelines. The Water Authority’s approach, coordinated closely with its member agencies, has served the region well by avoiding large-scale, unexpected water outages for more than a decade.

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Carbon fiber - Pipeline Repair-WNN primary phto

Water Authority Begins Pipeline 5 Repairs in North San Diego County

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Next week, San Diego County Water Authority staff and contractors will begin crucial repairs on Pipeline 5 in rural North County between Fallbrook and Escondido.

The work is part of the Water Authority’s proactive asset management program, which monitors and maintains the condition of regional water infrastructure that includes 310 miles of large-diameter pipelines. The Water Authority’s approach, coordinated closely with its member agencies, has served the region well by avoiding large-scale, unexpected water outages for more than a decade.

Asset management program responds quickly to pipeline needs

After a leak in nearby Pipeline 4 was discovered in Moosa Canyon last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. The assessment showed that a section of Pipeline 5 in Moosa Canyon was also under significant stress.

“Due to the very high operating pressure and the major consequences of potential failure of Pipeline 5, our staff immediately began planning a shutdown and repairs to mitigate risks,” said Jim Fisher, director of operations and maintenance at the Water Authority. “Our asset management program is designed to identify potential problems and respond quickly.”

After a leak in nearby Pipeline 4 was discovered near Moosa Creek last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. Photo: San Diego County Water Authority

After a leak in nearby Pipeline 4 was discovered near Moosa Creek last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. Photo: San Diego County Water Authority

Constructed in 1982, Pipeline 5 is a vital component of the Water Authority’s water system, delivering untreated supplies from Lake Skinner in southwest Riverside County to the Lower Otay Water Treatment Plant in southern San Diego County. The operating pressure exceeds 400 pounds per square inch in Moosa Canyon.

Carbon fiber technology extends pipeline life

Repairs will require that a section of Pipeline 5 in North County be shut down from March 30 until mid-May. Crews will start by installing bulkheads that isolate the Moosa Canyon section. Then, they will line the inside of the pipe with a carbon fiber liner, as was done to rehabilitate Pipeline 4. The carbon fiber liner will reinforce distressed areas and extend the life of the 96-inch, pre-stressed concrete cylinder pipeline.

The asset management program is a key element of the Water Authority’s commitment to providing a safe and reliable water supply to San Diego County. By making preventative repairs, the Water Authority ensures that water service will continue throughout the county.

Planning study seeks long-term solutions

Over the next 18 months, Water Authority staff will conduct a planning study to evaluate improvements required for all three pipelines in Moosa Canyon to ensure the long-term reliability of the Second Aqueduct. The results of the study will include recommendations about future projects as part of the Water Authority’s capital improvement program.

Aqueduct Shutdown Expected to Begin Nov. 4

/in , , /by /Village News (Fallbrook, Calif.)by Joe Naiman

The repair to the San Diego County Water Authority’s Pipeline 4 in Moosa Canyon will require a shutdown of the SDCWA aqueduct which is expected to begin Nov. 4, and the CWA’s actions also included a unanimous CWA board vote Oct. 24 to approve a change order in the CWA’s contract with Fibrwrap Construction Services, Inc.

The change order increases the contract by $140,409 to create a total contract amount of $1,011,751 while also amending the contract to increase the number of carbon fiber layers.

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Pipeline relining is an efficient technique that extends the lifespan of pipes while minimizing costs and impacts to nearby communities. Photo: Water Authority

Innovative Pipeline 5 Relining Completed

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San Diego County Water Authority crews completed relining a segment of Pipeline 5 in Fallbrook and San Marcos in late July, reaching a milestone in a strategic, multi-decade pipeline relining program. The 2.3-mile segment of Pipeline 5 was relined with new steel liners that are planned to last for more than 75 years.

The proactive pipeline relining program is a crucial part of asset management efforts that improve the reliability of San Diego County’s water supplies.

30-year pipeline relining program

Since the relining program began in 1991, nearly 47 miles of pre-stressed concrete cylinder pipe have been rehabilitated. This constitutes more than half of the total PCCP in the Water Authority system. The remaining 35 miles are expected to be rehabilitated by 2027.

The Pipeline 5 project was conducted in eight segments to minimize impacts to the nearby communities of Fallbrook and San Marcos.

Proactive measures to protect infrastructure

Pipeline relining is an efficient technique used on long stretches of pipelines. It involves inserting new steel liners into the existing pipes. The new liners can extend the lifespan of the pipe by several decades.

“Relining our existing pipes is quicker and more cost-effective than excavating, removing and replacing an entire pipeline,” said Gary Olvera, senior construction manager at the Water Authority. “In partnership with our member agencies, the Water Authority has developed an efficient and proactive plan to ensure continued water supply reliability for the entire region.”

New steel liners can extend the lifespan of a pipe by several decades. Photo: Water Authority

New steel liners can extend the lifespan of a pipe by several decades. Photo: Water Authority

Innovative technique to minimize impacts

To access Pipeline 5, crews excavated dirt to create eight 25-foot by 60-foot access portals spaced roughly 525 to 2,500 feet apart. During construction, crews eliminated two of the originally planned portals, helping save more than $217,000. Most of the work was then performed underground, inside the pipe.

Once the new liner was installed, the joints were welded together. Then, each new steel liner was coated with a cement mortar lining. Finally, the portals were backfilled, the pipeline was disinfected, and the pipe was put back into service.

A welder works inside the pipe to connect the new joints. Photo: Water Authority

A welder works inside the pipe to connect the new joints. Photo: Water Authority

Maintaining regional water supply reliability

Large-diameter pipelines operated by the Water Authority and its 24 member agencies extend approximately 310 miles to convey water throughout San Diego County.

Approximately 82 miles of the pipelines are pre-stressed concrete cylinder pipes. These types of pipes were installed between the early 1960s and late 1980s and some are nearing the end of their service life.

By relining the pipes ahead of time or conducting timely repairs with the latest technology, the Water Authority and its member agencies avoid pipeline failures and improve the reliability of future water supplies.

Innovative Pipeline 5 Relining Completed

/in , /by /Water News Network

San Diego County Water Authority crews completed relining a segment of Pipeline 5 in Fallbrook and San Marcos in late July, reaching a milestone in a strategic, multi-decade pipeline relining program. The 2.3-mile segment of Pipeline 5 was relined with new steel liners that are planned to last for more than 75 years. The proactive pipeline relining program is a crucial part of asset management efforts that improve the reliability of San Diego County’s water supplies. Since the relining program began in 1991, nearly 47 miles of pre-stressed concrete cylinder pipe have been rehabilitated. This constitutes more than half of the total PCCP in the Water Authority system.

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The $24 million Pipeline 5 Relining Project in Fallbrook is expected to conclude in summer 2019. Photo: San Diego County Water Authority

Pipeline 5 Upgrades Begin in Fallbrook

/in , /by by Water News Network staff

A $25.3 million Pipeline 5 relining project is under way in North County to improve the reliability of the San Diego region’s water delivery system. The project involves rehabilitating approximately 2.3 miles of one of the San Diego County Water Authority’s regional wholesale water pipelines in eight segments along a 9.5-mile stretch through the community of Fallbrook.

Construction work will be done in phases and completed in summer 2019. When finished, the Pipeline 5 Relining Project will help extend the service life of this vital piece of infrastructure for more than 75 years. Generally, relining construction rehabilitates segments of pipelines based on their age and the need for improvements.

Relining process advances in well-planned stages

Construction activities in Fallbrook began September 19 with the installation of protecting fencing, establishing an entrance to the construction area, and clearing the site of all vegetation and debris for safety. The relining itself will begin in November.

In broad terms, the relining process begins with dirt being excavated to create an access portal or work area. The construction crews will conduct most of the work underground, inside the pipe. They will access the pipe by excavating, establishing, and entering the pipeline through nine access sites, or portals. The portals will be 25-foot by 60-foot excavated pits, spaced approximately 525 to 2,500 feet apart. At each portal site, 40 feet of existing pipe is removed to permit access inside the pipe to install relining materials.

The work involves removing 20-foot sections of old concrete pipe at each portals. Then, new steel liners are inserted into the existing pipe using a specialized pipe cart. Liners are installed into the entire pipe section. Once installed, the joints of the liner pipe are welded together. Each new steel liner is coated with a cement mortar lining. Finally, portals are backfilled and — after pipeline disinfection — the pipe is ready to be put back into service.

Community kept informed about project’s progress

Much of the construction work associated with the project is in Water Authority rights-of-way. Some portals within the unincorporated San Diego County portion of the alignment will be in undeveloped areas.

As people living and working in the area begin to see the activity, project team members will be available to address questions or concerns. Contact information including 24-hour phone numbers, email contacts, and website links are posted on nine informational signs along the construction route. Construction workers on site will also have contact information to pass out on request.

For more information, residents can call the 24-hour project information line at (877) 682-9283, ext. 7009 or email . A representative from the project team will respond within one business day.

Pipeline upgrades ensure safe, reliable water supplies

The Water Authority’s large-diameter pipelines extend approximately 310 miles to convey water throughout western San Diego County. Approximately 82 miles of these pipelines were installed between the early 1960s and late 1980s with pre-stressed concrete cylinder pipes, or PCCP, made from a combination of steel and concrete. First used during World War II to help minimize the use of precious steel, this pipeline type is used extensively around the world.

Numerous failures of similar pipes nationwide prompted the Water Authority to take proactive measures to reinforce its PCCP type pipelines with steel liners in an strategic, multi-decade program starting in 1991.

In addition, in 2003 the Water Authority started using an innovative carbon fiber technology to conduct urgent pipeline repairs, helping ensure a safe and reliable water supply to the region.

When the Fallbrook project is finished, the Water Authority will have rehabilitated approximately 47 miles of PCCP — more than half of the total in the Water Authority system.