The Claude “Bud” Lewis Carlsbad Desalination Plant (“CDP”), which recently celebrated its five-year anniversary, produces 50 million gallons of fresh water per day. It now accounts for one-third of all water generated in San Diego county.

When the coronavirus pandemic hit in early 2020, the facility needed to completely overhaul its workflow in a matter of weeks. CDP not only managed to cut its staffing, implement remote monitoring, and keep its operators fully sheltered onsite — it also did so without any drops in productivity.

The facility rapidly worked to make its staff as lean as possible — but also while maintaining steady production. Although changes needed to occur quickly, the CDP is subject to a wide range of regulations and compliance requirements: any modifications to operations needed to be collaborated and approved by the San Diego County Water Authority as well as state regulators.