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Essential Repairs Completed on Pipeline 5 in North County

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The San Diego County Water Authority and its contractors have completed essential repairs on a section of Pipeline 5 in North San Diego County between Fallbrook and Escondido. The repairs included installing 156 feet of carbon fiber liner inside the 96-inch pre-stressed concrete cylinder pipe to extend its service life. The pipeline was returned to normal service over the weekend – ahead of the original schedule.

Cutting-edge technology improves pipeline structure

The lining for Pipeline 5 is a material made from layers of carbon and glass fibers combined with polymers that are engineered to efficiently and effectively improve the structural integrity of large-diameter pipelines.

“The timely upgrade to this section of Pipeline 5 is part of the Water Authority’s proactive asset management program,” said Jim Fisher, director of operations and maintenance at the Water Authority. “A key element of providing a safe and reliable water supplies is continually assessing our 310 miles of large-diameter pipeline and making the upgrades necessary to continue serving the region.”

The essential repairs followed similar repairs on nearby Pipeline 4 last year. The Pipeline 5 project started in early April, about the time most Water Authority employees transitioned to working at home due to the COVID-19 pandemic.

“The crews adapted quickly to implement safeguards to protect their health while moving forward with the critical repairs,” said Peter Milligan, engineer at the Water Authority. “We made sure to limit the number of people on-site, wear masks, and maintain a safe physical distance inside where possible.”

Proactive asset management program maintains critical water infrastructure

The asset management program uses cutting-edge technologies, like carbon fiber lining, to monitor and maintain the condition of important regional water infrastructure. Making preventative repairs ensures that regional water service will continue uninterrupted.

Pipeline 5 was built in 1982 and is part of the Water Authority’s Second Aqueduct, which consists of Pipelines 3, 4 and 5. Along with Pipeline 3, Pipeline 5 delivers untreated water from Lake Skinner in southwest Riverside County to the Lower Otay Water Treatment Plant in southern San Diego County.

An analysis to determine a long-term solution to maintain the Second Aqueduct in North San Diego County is underway.

Carbon fiber - Pipeline Repair-WNN primary phto

Water Authority Begins Pipeline 5 Repairs in North San Diego County

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Next week, San Diego County Water Authority staff and contractors will begin crucial repairs on Pipeline 5 in rural North County between Fallbrook and Escondido.

The work is part of the Water Authority’s proactive asset management program, which monitors and maintains the condition of regional water infrastructure that includes 310 miles of large-diameter pipelines. The Water Authority’s approach, coordinated closely with its member agencies, has served the region well by avoiding large-scale, unexpected water outages for more than a decade.

Asset management program responds quickly to pipeline needs

After a leak in nearby Pipeline 4 was discovered in Moosa Canyon last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. The assessment showed that a section of Pipeline 5 in Moosa Canyon was also under significant stress.

“Due to the very high operating pressure and the major consequences of potential failure of Pipeline 5, our staff immediately began planning a shutdown and repairs to mitigate risks,” said Jim Fisher, director of operations and maintenance at the Water Authority. “Our asset management program is designed to identify potential problems and respond quickly.”

After a leak in nearby Pipeline 4 was discovered near Moosa Creek last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. Photo: San Diego County Water Authority

After a leak in nearby Pipeline 4 was discovered near Moosa Creek last summer, Water Authority staff assessed the conditions of Pipelines 3 and 5, which run parallel to Pipeline 4 as part of the Second Aqueduct. Photo: San Diego County Water Authority

Constructed in 1982, Pipeline 5 is a vital component of the Water Authority’s water system, delivering untreated supplies from Lake Skinner in southwest Riverside County to the Lower Otay Water Treatment Plant in southern San Diego County. The operating pressure exceeds 400 pounds per square inch in Moosa Canyon.

Carbon fiber technology extends pipeline life

Repairs will require that a section of Pipeline 5 in North County be shut down from March 30 until mid-May. Crews will start by installing bulkheads that isolate the Moosa Canyon section. Then, they will line the inside of the pipe with a carbon fiber liner, as was done to rehabilitate Pipeline 4. The carbon fiber liner will reinforce distressed areas and extend the life of the 96-inch, pre-stressed concrete cylinder pipeline.

The asset management program is a key element of the Water Authority’s commitment to providing a safe and reliable water supply to San Diego County. By making preventative repairs, the Water Authority ensures that water service will continue throughout the county.

Planning study seeks long-term solutions

Over the next 18 months, Water Authority staff will conduct a planning study to evaluate improvements required for all three pipelines in Moosa Canyon to ensure the long-term reliability of the Second Aqueduct. The results of the study will include recommendations about future projects as part of the Water Authority’s capital improvement program.